0086-21-33780199 (service time:9:00-21:00)
Large diameter carbon steel painted flange adapte

Large diameter carbon steel painted flange adapte

Cost-effective Solutions For Big Pipe Connections

Large diameter carbon steel flange adaptors with fusion-bonded epoxy painting for superior corrosion resistance.

Large diameter carbon steel painted flange adapte

Cost-effective Solutions For Big Pipe Connections

Large diameter carbon steel flange adaptors with fusion-bonded epoxy painting for superior corrosion resistance.

What is a Large Diameter Carbon Steel Painted Flange Adaptor?

These adaptors are fabricated from mild carbon steel (Q235B/A3) with a fixed flange on one end and a socket for plain-end pipe on the other. Epoxy painted (blue/black, 250-400 μm thickness) for long-term corrosion protection in buried or exposed installations.

Ideal for large-scale municipal water supply, sewage, irrigation, and low-pressure industrial pipelines where cost and durability are critical.

Key Features & Advantages

  • Epoxy Painting: Fusion-bonded coating (250-400 μm) for excellent corrosion and UV resistance.
  • Economical Material: Carbon steel construction significantly lower cost than ductile iron or stainless.
  • Large Diameter Capability: Handles DN300 to DN4000 for major pipelines.
  • Quick Installation: No welding; simple bolt-up with axial compensation.
  • Reliable Performance: EPDM gasket and robust design for PN10/16 pressure.

Technical Specifications

ParameterSpecification
MaterialCarbon Steel (Q235B/A3); Epoxy Painted
Size RangeDN300–DN4000 (12"–160")
Pressure RatingPN10 / PN16
Flange StandardEN1092-2, BS4504, ANSI B16.5 Class 150
CoatingFusion Bonded Epoxy (Blue/Black, 250-400 μm)
GasketEPDM (potable water approved)
Bolts/NutsGalvanized Carbon Steel
Temperature Range-10°C to +80°C
Axial Movement±10-20 mm (size dependent)
Angular Deflection±3-5°

Custom fabrication for larger diameters or special requirements available.

Advantages

At Sunny Steel, we are guided by three fundamental core values that shape our approach and drive our success.

1. Versatility

Flange adapters allow for the connection of different types of flanges, such as ANSI, DIN, or JIS flanges, enabling compatibility between different flange standards. This versatility makes it easier to connect and integrate various components and piping systems.

2. Flexibility

Flange adapters provide flexibility in adapting flanged components to non-flanged equipment or systems. They allow for the connection of flanged pipes to valves, pumps, or other equipment that may not have flanged ends, eliminating the need for extensive modifications or welding.

3. Easy installation and removal

Flange adapters simplify the installation and removal process compared to welding or other permanent joining methods. They can be easily aligned and bolted together, reducing downtime during maintenance or repairs.

4. Leak-proof connections

The use of gaskets or sealing elements with flange adapters ensures a tight and leak-proof connection between flanged components. This helps prevent fluid or gas leakage, promoting safety and efficiency in the piping system.

5. Cost-effective

Flange adapters can be a cost-effective solution compared to welding or using custom-made flanged components. They eliminate the need for complex fabrication, reduce labor costs, and enable faster installation and disassembly.

6. Durability and reliability

Flange adapters are typically made from sturdy and corrosion-resistant materials, ensuring long-lasting performance and reliability in demanding environments. They can withstand high pressures, temperature variations, and chemical exposures.

7. Modular design

Flange adapters allow for modular construction and easy reconfiguration of piping systems. They can be easily disconnected and reused, offering flexibility in system design, modification, or expansion.

Flange Adaptor Installation Method

SUNNYSTEEL

Installation Method

  • 1 Clean pipe end and flange surface thoroughly.
  • 2 Slide socket end onto pipe to marked depth.
  • 3 Align flange holes with mating component.
  • 4 Tighten flange bolts diagonally to specified torque.
  • 5 Evenly tighten socket clamping bolts for uniform compression.
  • 6 Perform final inspection and pressure test.
Large diameter carbon steel painted flange adapte

Large diameter carbon steel painted flange adapte Applications

The use of Large diameter carbon steel painted flange adapte helps in simplifying the installation and removal of the following

  • Pump sets
  • Flow metering equipment
  • Isolation valves
  • Non return valves
  • Pressure reducing valves
  • Flanges fittings and pipes

Pump stations, sewage treatment plants, water treatment plants and other more applications use flange adaptors.

Related Products