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904L stainless steel bar

904L stainless steel bar

Exceptional Corrosion Resistance

904l stainless steel bar delivers superior resistance to pitting, crevice corrosion, and acids in harsh environments, offering up to 50% longer service life than 316l grades while ensuring excellent weldability and formability for demanding industrial uses.

904L stainless steel bar

Exceptional Corrosion Resistance

904l stainless steel bar delivers superior resistance to pitting, crevice corrosion, and acids in harsh environments, offering up to 50% longer service life than 316l grades while ensuring excellent weldability and formability for demanding industrial uses.

904L Stainless Steel Bar
UNS N08904 Austenitic Round Bar
Super Austenitic Stainless Bar
Pitting Resistant Steel Bar
904L stainless steel bar (Image 5)
904L stainless steel bar (Image 6)

Advanced UNS N08904 Super Austenitic Bars Engineered for Unmatched Durability in Acidic Chemical Processing and Marine Exposure

904L Stainless Steel Bar, designated as UNS N08904, is a premium low-carbon austenitic alloy optimized for severe corrosive conditions. Enriched with high levels of nickel, chromium, molybdenum, and copper, it provides robust defense against pitting, crevice corrosion, and stress cracking in environments involving chlorides, sulfuric acid, and seawater. This versatile bar stock is extensively applied in chemical reactors, offshore platforms, and desalination systems, where its non-magnetic nature, superior toughness, and ease of fabrication ensure prolonged reliability and reduced maintenance in high-stakes operations.

Key Features

  • Exceptional pitting and crevice corrosion resistance in chloride-laden and acidic settings
  • Elevated molybdenum and copper for superior protection against reducing acids like sulfuric
  • Outstanding weldability with no intergranular corrosion, using standard austenitic fillers
  • Non-magnetic with high ductility and toughness from cryogenic to elevated temperatures
  • Low carbon content prevents sensitization during heat treatment and welding
  • Strong mechanical properties supporting structural loads in aggressive media
  • Excellent machinability for precision UNS N08904 austenitic round bar components
  • High formability for complex shapes without cracking in fabrication processes

Applications

  • Shafts and pump rods in sulfuric acid handling equipment for chemical plants
  • Marine propeller shafts and fittings in desalination and offshore oil rigs
  • Reactor agitators and heat exchanger tubes in acetic acid processing
  • Digesters and bleach towers in pulp and paper production lines
  • Valves and piping in phosphoric fertilizer manufacturing facilities

Specifications

Material GradeUNS N08904 / 1.4539 / N08904
Bar Diameter Range5 mm to 100 mm
Bar LengthUp to 6 m (custom lengths available)
Operating Temperature-196°C to 400°C
Yield Strength (0.2% offset)Min 220 MPa
Tensile Strength490–690 MPa
Elongation (50 mm gauge)Min 35%
Chemical Composition (Key)Cr: 19-23%, Ni: 23-28%, Mo: 4-5%, Cu: 1-2%, C: ≤0.02%

Frequently Asked Questions

Super austenitic stainless bar, such as 904L, features copper additions that enhance resistance to strong reducing acids, significantly extending component lifespan in chemical processing over conventional alloys.

904L stainless steel bar's high molybdenum content provides superior pitting resistance in seawater, making it ideal for marine hardware where chloride exposure accelerates degradation in lower-grade materials.

Yes, UNS N08904 round bar maintains excellent toughness and ductility down to -196°C, qualifying it for cryogenic applications in liquefied gas handling and low-temperature processing.

Technical Specifications of 904L stainless steel bar

Alloy 904 (N08904) stainless steel is a high alloy austenitic product intended for use under severely corrosive conditions. It delivers reliable performance against multiple corrosion types, making it suitable for harsh industrial environments.

Grade 904L stainless steel is a non-stabilized austenitic stainless steel with low carbon content. This high alloy variant incorporates copper to enhance resistance to strong reducing acids (such as sulphuric acid) while maintaining resistance to stress corrosion cracking and crevice corrosion. It is non-magnetic, offering excellent formability, toughness and weldability.

Notably, Grade 904L contains high amounts of expensive ingredients like molybdenum and nickel. Today, many applications previously using Grade 904L have been replaced by low-cost duplex stainless steel 2205.

Chemical Composition of 904L Stainless Steel Pipe
Element Composition (%)
Carbon (C) ≤0.020
Chromium (Cr) 19.0-23.0
Nickel (Ni) 23.0-28.0
Molybdenum (Mo) 4.0-5.0
Copper (Cu) 1.0-2.0
Manganese (Mn) ≤2.0
Silicon (Si) ≤1.0
Phosphorus (P) ≤0.045
Sulfur (S) ≤0.035
Nitrogen (N) ≤0.10
Iron (Fe) Balance
Mechanical Properties of 904L Stainless Steel Pipe
Property Value
Tensile Strength, min (MPa) 490
Yield Strength, min (MPa) 220
Elongation, min (%) 35
Hardness, max (HRB) 90
Comparison of 904L Stainless Steel Pipe with Other Pipe Grades
Feature 904L (UNS N08904) 316L (UNS S31603) 304L (UNS S30403) 254 SMO (UNS S31254)
Material Type Austenitic Stainless Austenitic Stainless Austenitic Stainless Super-Austenitic Stainless
Temperature Range Up to 400°C Up to 870°C Up to 870°C Up to 450°C
Notch Toughness Excellent (High Ni) Good Good Superior (High Mo/N)
Corrosion Resistance Excellent (PREN >35, Cu/Mo) Good (PREN 24) Fair (PREN 18) Outstanding (PREN 42)
Applications Desalination, Acid Processing, FGD Marine, Food, General Chemical General Piping, Architectural Seawater, Pulp Bleaching
Tensile Strength (MPa) 490 (min) 485 (min) 485 (min) 650 (min)
Yield Strength (MPa) 220 (min) 170 (min) 170 (min) 300 (min)
Key Advantage Reducing acid/SCC resistance Cost-effective chloride resistance Versatile general use Ultra-high pitting resistance

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