Helical solid finned tubes are a type of heat exchanger tube that has a helical-shaped fin wrapped around the outer surface of the tube in a spiral fashion.
Download PDFHelical solid finned tubes are very used in petrochemical field and industrial boilers to heat (heaters) or cool (coolers) or to recuperate heat from industrial fumes. Our finned pipe has a fin strip wrapped and continuously welded onto the outside surface of the tube by means of MIG welding technique. This process gives a very high heating transfer coefficient, about 4-5 times higher than other conventional types of finning, because of the continuity between tube and fin strip materials. If you add the possibility to weld each other very different materials, you can consider an optimum product adaptable to numerous uses and different environments. We are always available to try new technical solutions on Clients requests. For possible combinations of materials and dimensions you can find below some information about the most used configurations.
Helical solid finned tubes are designed to enhance the overall heat transfer performance of the heat exchanger by increasing the surface area available for heat transfer. The helical shape of the fin creates a turbulent flow pattern in the fluid flowing over the finned surface, which improves the heat transfer coefficient between the fluid and the tube surface.
Helical solid finned tubes are commonly used in air-cooled heat exchangers, where air flows over the outer finned surface to dissipate heat. They are also used in some liquid-cooled heat exchangers, such as shell and tube heat exchangers, to enhance heat transfer performance.
Tube/Pipe size
16 mm to 273 mm (10”) and more on request
Tube/Pipe Material
Carbon Steel (A106, A333, A179, A210, P5, P11, P22) + Stainless Steel (304, 316, Duplex, Super Duplex) + Nickel Alloys ( Monel 400, Inconel 625)
Fin Material
Carbon Steel (A106, A333, A179, A210, P5, P11, P22) + Stainless Steel (304, 316, Duplex, Super Duplex) + Nickel Alloys ( Monel 400, Inconel 625)
Fin Height
10 mm to 25 mm and more on request
Fin Thickness
1,2 to 1,5 mm
Number of Fins
from 80 fins/meter to 230 fins/meter
Helical solid finned tubes are primarily used in heat transfer applications where the transfer of heat from one medium to another is required. They are commonly used in air-cooled heat exchangers, such as radiators and air coolers, as well as liquid-cooled heat exchangers, such as shell-and-tube heat exchangers.
Welded solid helical finned tubes are widely used in petrochemical and industrial boilers for heating (heaters) or cooling (coolers) or for recovering heat from industrial fumes. Our finned tubes have a strip of fins wrapped around and continuously welded to the outer surface of the tube using the MIG welding technique. This process results in a very high heat transfer coefficient, approximately 4-5 times higher than other conventional finned products, due to the continuity between the tube and fin material. Add to this the ability to weld very different materials together, and you have an optimum product that can be adapted to a wide range of applications and environments. We are always available to try out new technical solutions at the customer's request. For possible combinations of materials and dimensions, please find below some information on the most used configurations.
Some specific applications of helical solid finned tubes include:
Overall, the usage of helical solid finned tubes is quite versatile, and they are commonly used in many industrial processes where efficient heat transfer is essential to the operation of the system.
Specific classification of finned tubes, there are lot of types of finned tubes, meanwhile also lot of new species comes up.
And so on.
The material certificate including all the tests can be provided, and also with EN10204 3.1standard.
Отопительные трубы с ребрами обеспечивают хорошую теплопередачу, благодаря абсолютно жесткой посадке плоского ребра на внутренней трубе. Наши отопительные трубы с ребрами применяются везде, где особые условия монтажа требуют использования необычных решений, например, в фасадных системах отопления, на многоярусных складах, в теплицах, при защите стеклянных куполов от запотевания и т.д., также трубы используются для отопления жилых, промышленных и складских помещений. Имеют документированную высокую степень теплоотдачи.
Ребристые трубы монтируются при помощи стандартных фитингов, либо под сварку по желанию Заказчика.
Мы изготавливаем два типоразмера ребристой трубы :
Ду32 и Ду40.
Длину трубы определяет Заказчик.
Покрытие трубы:
-грунт
-порошковая окраска
-горячий цинк.
По ценам и срокам изготовления вы можете узнать, позвонив по телефону
Ребристая труба для отопления на свинокомплексах и птицефабриках
It is fabricated with a batch of single fins that were processed by the punch press and then manually or mechanically, with a certain distance (wingspan) on the base tube.
This is the earliest fin tube fabrication with low cost and simple production process/ technology, easy to maintain. Divides into manual set and mechanical set. Manual set uses a tool that relies on the power of man to press the fins one by one. This method is limited by the pressure of the fin, so it is easy to get loose. The machine – set fin is carried on the wing piece machine. Due to the mechanical impact or liquid pressure, the pressure of the fin is high, so it can be used in a larger volume. The bonding strength between fin and tube is high and not easy to loosen. Mechanical transmission has high productivity, but the noise is large, the safety is poor, and the working conditions of the workers are not good. Although the hydraulic transmission does not have the above problem, but the equipment price is more expensive, the technical requirement to use maintenance personnel is higher, its productivity is also lower.
Currently HF Fin Tube is one of the most widely used helical fin tubes, you can see it as waste heat recovery in power, metallurgy, concrete, oil and gas, petrochemical, etc. When winding the steel strip around steel tube, the use of high frequency current skin effect and proximity effect on steel strip and steel pipe surface heating, until the plastic state or melt, the coil steel belt must be under pressure to complete welding. Comparing with embedded type and spot welding spiral crimped type, it is more advanced either on fin tube quality or production efficiency or automation degree.
The extruded fin is formed from an outer aluminum tube with a large wall thickness (muff), which is aligned over an inner base tube. The two tubes are pushed through three arbors with rotating discs that literally squeeze or extrude the aluminum fins up and out of the muff material in a spiral shape in one operation. Comparing with welding fin tube, dr extruded fin has higher production efficiency with low cost on material and high heat transfer. At present, it divides into copper or aluminum single metal fin tube and bi-metal composited fin tube.
Fin tube manufacturers produce a wide range of fin tubes. They are used in heat exchangers (air, water and chemically cooled) for various industries such as petroleum, petrochemical, steel, power generation and many more.
Corrosion protection processes are performed during fin tube manufacturing and the material used is corrosion resistant. Some fin tube types are:
Helical high finned tubes are used to repair air-cooled heat exchangers and are available in 5 variations
| Type | Photo | Descriptions | Properties |
|---|---|---|---|
| "KL" fin tubes |  |
After application the fin foot is knurled into the corresponding knurling on the base tube thereby enhancing the bond between the fin and tube resulting in improved heat transfer characteristics. Max. operating. temp. 260ºC | Max working temperature – 260 °C (500 °F) Atmospheric corrosion resistance – acceptable Mechanical resistance – acceptable Fin material – aluminum, copper |
| "G" fin tubes |
|
Fin strip is wound & embedded on a groove and securely locked by closing the groove with the base tube metal. This ensures maximum heat transfer at high temperatures. Max. operating temp. 450ºC |
Max working temperature – 400 °C (752 °F) Atmospheric corrosion resistance – poor Mechanical resistance – acceptable Fin material – aluminum, copper, carbon steel |
| "LL" fin tubes |
|
Manufactured in the same way as the ‘L’ fin type except that the fin foot is overlapped to completely enclose the base tube thereby giving excellent corrosion resistance. This type of tube is often used as an alternative to the more expensive extruded type fin in corrosive environments. Max. operating. temp. 180ºC | Max working temperature – 180 °C (356 °F) Atmospheric corrosion resistance – acceptable Mechanical resistance – poor Fin material – aluminum, copper |
| “L” fin tubes | 
|
The strip material is subjected to controlled deformation under tension giving the optimum contact pressure of the foot of the fin onto the base tube thus maximizing the heat transfer properties. The foot of the fin considerably enhances the corrosion protection of the base tube. Max. operating. temp. 150ºC | Max working temperature – 150 °C (302 °F) Atmospheric corrosion resistance – acceptable Mechanical resistance – poor Fin material – aluminum, copper |
| Extruded fin tubes | 
|
This fin type is formed from a bi-metallic tube consisting of an aluminium outer tube and an inner tube of almost any material. The fin is formed by rolling material from the outside of the exterior tube to give an integral fin with excellent heat transfer properties and longevity. Extruded fin offers excellent corrosion protection of the base tube. Max. operating. temp. 280ºC. | Max working temperature – 285 °C (545 °F) Atmospheric corrosion resistance – excellent Mechanical resistance – excellent Fin material – aluminum |
Fin foot is pre-formed into an LL shape (overlapped LL) and applied to base tube under tension.
However, foot is pre-shaped to give overlap of one foot onto another, thereby improving base tube protection and thermal contact area Fin materials: Aluminum Base tube materials: Any metallic material.
The smooth flat fins perpendicular to the tube surface give rise to very low resistance to air /gas flow and ensure that fouling is kept to a minimum. The foot of the fin is in contact with base tube and provides a complete sheathing over the finned length.
The Overlapped “L” fin design has interlocking fins that are wound together to prevent movement and separation. The fin protects the entire tubes, so the designation works well for the applications where corrosion is a factor.This type of finned tube is often used as an alternative to the more expensive extruded type fin in corrosive environments.
Fin tubes are a type of heat exchanger that is used in many different industries. These tubes have a finned surface, which increases their surface area and allows them to transfer heat more efficiently. This makes them ideal for applications where high heat transfer rates are required, such as in power plants and refrigeration systems.
Fin tubes are made from a variety of materials, including copper, aluminum, and stainless steel. They are available in a range of sizes and shapes and can be customized to meet the specific needs of each application.
One of the key benefits of fin tubes is their ability to operate efficiently at high temperatures and pressures. This makes them suitable for use in a wide range of applications, including air conditioning, heat exchangers, and radiators.
In addition to their high thermal performance, fin tubes are also durable and long-lasting. They are resistant to corrosion and can withstand the harsh environments often found in industrial settings. This makes them a cost-effective solution for many different industries.
The first actual inspection work on the fin tube heat exchanger is the raw materials inspection. Based on the ASME Code, providing material test reports for fin tube heat exchanger plates is mandatory. For other components, the marking inspection will be enough.
The Finned Tube is exposed to the outside to prevent rainwater from falling, try to keep it dry, and it should not be too close to the ground to prevent the irrigation in the greenhouse from corroding the finned tube. After the maintenance of the finned tube, the service life of the finned tube will be greatly increased.
We are a pretty proactive bunch. So, while we do charge a small fee per design to cover our costs, we absorb these costs when it is for a regular customer or where we are working jointly on a project. We also refund the fees in case it is followed by an order.
Absolutely, we can.
Applied Fin Tube is made with strip wrapped under tension around the base of the tube. Fins are welded to the base tube at the strip ends.
Pin Fin tubes are made from wire. Being cylindrical, wire has a larger area per unit of weight than the strip used in L type fin tubes. Also, due to the looped nature of the wire, less material is put on the tube than in the case of L fins. Consequently, the surface area of fins per meter of tubes is also less. However due to the superior turbulence created by the looped wire the actual heat transfer per meter of tube is significantly higher than in the case of L Type Fin Tubes. All of this together contributes to the weight differential between wire wound fin tubes and L Type Fin Tubes. In the case of similar metals, it is weighing half and in the case of Aluminium L fin vs. Steel wire fin they weigh about the same. The higher performance S5 pin fin tubes have an airside heat transfer performance per meter of tube that is 250% of the L type fin tubes.
Yes. A lot of our customer choose to supply their own pipes or tubes, however, a lot of customers ask us to supply them and we are happy to accommodate! We stock various sizes and if we don’t have what you need we can bring it in from one of our many suppliers. If you would like us to include the pipe or tube material in your order, please indicate that when you request a QUOTE.
A continuous helical fin is attached to the base tube by high frequency electric resistance welding in order to give an efficient and thermally reliable bond. Fins can be either solid or serrated (segmented). The weld produced in this process is a true forge, blacksmith weld. This type of weld is comprised of a fusion between two portions of parent metal without the introduction of a filler material. The weld is simply produced by heating the interfaces to be joined to a plastic state and applying pressure.
Used in boilers, furnaces and fired heaters for efficient heat recovery.
The main uses for high frequency welded finned tubes are in the heat recovery associated with boilers for power generation and in furnace applications for the petrochemical industry.
Our finning machines are equipped with online single or duplex cold bending equipment that can manipulate both ends of tubes in a single operation, thus ensuring exact alignment of the ends.
We do not. Our market lends itself to customer designed products, each special in itself. The number of combinations of diameter, overall length, materials and fin specs are too vast. Sunny Steel builds each finned product to each customers needs.
Finned tubes are the main components of heat exchangers. They are a series of tubes where fins have been added on the outside to increase the contact area with the outside fluid, to exchange heat and between the fluid inside the tube and the fluid outside the tube. Finned tubes are elongated aluminium cladded carbon steel flat tubes with brazed aluminium fins.
The rate at which such heat transfer can occur depends on three factors:
For any kind of information and request do not hesitate to contact our team, Sunny Steel is at your complete disposal.
Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.
Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.
Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.
The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.
Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.
The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.
When you partner with Sunny Steel, you can stop worrying about meeting deadlines thanks to our responsive and timely service. You'll also say goodbye to unnecessary shopping around. Instead, you'll get white glove service from an expert who understands your needs and can get you the materials you need quickly.
