DIN2391 seamless precision steel tubes

DIN 2391 Seamless Precision Steel Tubes

DIN 2391 seamless precision steel tubes are high-quality cold-finished pipes known for their superior dimensional accuracy and smooth surface finish, widely used in hydraulic systems, automotive engineering, and mechanical applications.

The main products of steel / steel grade: DIN2391-1(ST35, ST45, ST52).

Scope

DIN2391 Part 2 specifies dimensions for cold finished, seamless precision steel tubes and is to be used in conjunction with DIN2391 part2 which states the relevant technical delivery conditions. The preferred sizes listed in standard are mainly used in mechanical and automotive engineering.

Where steel tubes of dimensions specified in this standard are to comply with the technical delivery conditions listed in subclause 1.2 of DIN 2391 Part 2.

DIN 2391 seamless precision tubes applications – Used in Hydraulic & pneumatic cylinder, Mechanical and Automotive engineering.

Chemical Composition (%) of DIN2391

Standard Grade Chemical Components (%)
Symbol Material No. C Si Mn P S
DIN2391 St 30 Si 1.0211 ≤0.10 ≤0.10 ≤0.55 ≤0.025 ≤0.025
St 30 Al 1.0212 ≤0.10 ≤0.05 ≤0.55 ≤0.025 ≤0.025
St 35 1.0308 ≤0.17 ≤0.35 ≥0.40 ≤0.025 ≤0.025
St 5 1.0408 ≤0.21 ≤0.35 ≥0.40 ≤0.025 ≤0.025
St 52 1.058 ≤0.22 ≤0.55 ≤1.60 ≤0.025 ≤0.025

Delivery Conditions

The tubes shall be manufactured from cold drawn or cold rolled processes. The tubes shall be supplied in one of the delivery conditions as follows:

Designation Symbol Description
Cold finished (hard) BK Tubes do not undergo heat treatment following the final cold forming and thus, have a rather high resistance to deformation.
Cold finished (soft) BKW The final heat treatment is followed by cold drawing involving limited deformation. Appropriate further processing allows a certain degree of cold forming (e.g. bending, expanding).
Cold finished and stress-relieved BKS Heat treatment is applied following the last cold forming process. Subject to appropriate processing conditions, the increase in the residual stresses involved enables both forming and machining to a certain degree.
Annealed GBK The last cold forming process is followed by annealing in a controlled atmosphere.
Normalized NBK The last cold forming process is followed by annealing above the upper transformation point in a controlled atmosphere.

Delivery Condition Symbol in accordance with EN10305 and DIN2391.

Symbol in accordance with EN 10305 Symbol in accordance with DIN2391
+C BK
+LC BKW
+SR BKS
+A GBK
+N NBK

Mechanical Properties

Steel Grade Minimum values for the delivery condition
Steel Name Steel Number BK BKW BKS GBK NBK
Rm A % Rm A % Rm ReH A % Rm A % Rm ReH A %
Mpa Mpa Mpa Mpa Mpa Mpa Mpa
St 30 Si 1.0211 430 8 380 12 380 280 16 280 30 290 to 420 215 30
St 30 Al 1.0212 430 8 380 12 380 280 16 280 30 290 to 420 215 30
St 35 1.0308 480 6 420 10 420 315 14 315 25 340 to 470 235 25
St 45 1.0408 580 5 520 8 520 375 12 390 21 440 to 570 255 21
St 52 1.0580 640 4 580 7 580 420 10 490 22 490 to 630 355 22

Inspection and test list for the DIN 2391 Standard

Inspection or test types Test frequency
Internal test Acceptance test
Chemical analysis M M
Tensile testing M One per tested batch
Flattening test or extension test M Two per tested batch
Dimension verification M M
Visual inspection M M
NDT in order to identify leaks Individual Individual

Marking

The following marking shall be shown on a label attached to the bundle:

  • the manufacturer’s name or trade mark;
  • the specified dimensions;
  • the number of this European Standard;
  • the steel name or number;
  • the cast number;
  • the delivery condition;
  • in the case of specific inspection, an identification number (e. g. order or item number) which permits the correlation of the product or delivery unit to the related document.

Protection and Packing

  • Packed in wooden box or bundles protected with plastic paper, and suitably protected for sea-worthily delivery or as requested.
  • The tubes shall be delivered with a temporary corrosion protection. The type of protection shall be at the discretion of the manufacturer.

Note

  • Mill test certificates will be issued according to EN10204.3
  • The tubes Shall be Seamless cold drawn or cold rolled.
  • The manufacture should have TS16949 certificate.

DIN steel heat exchangers tubes

DIN steel heat exchanger tubes, meeting German Industrial Standards, are constructed from high-temperature and corrosion-resistant steel, specifically designed for efficient heat exchange applications.

Seamless tube processing

With years of expertise, we provide a diverse array of steel tube processing options. From sawing and machining tube blanks to intricate bending and upsetting operations, we actively assist you throughout your projects.

Our capabilities extend to eccentricity reduction and concentricity enhancement through turning and grinding. We excel in creating complex geometries using processes like rotary swaging and axial forming. Additionally, we offer property modifications via partial heat treatment, ensuring tailored solutions for your specific needs.

application

Application

Alloy steel pipes are ideally suitable for chemical, petrochemicals, and other energy-related applications.

The alloy steel pipe adopts high quality carbon steel, alloy structural steel and stainless & heat resisting steel as raw material through hot rolling or cold drawn to be made.

Alloy steel can be used in process area where carbon steel has limitation such as

  • High-temperature services such as heater tubes
  • Low-temperature services such as cryogenic application
  • Very high presser service such as steam header

As an important element of steel products, alloy steel pipe can be divided into seamless steel pipe and welded steel pipe according to the manufacturing technique and tube billet shape.

Here you can see the common alloy steel grade that you will come across.

  • For Pipes: ASTM A335 Gr P1, P5, P11, P9
  • For Wrought Fittings: ASTM A234 Gr.WP5, WP9, WP11
  • For Forged Fittings: ASTM A182 F5, F9, F11 etc.

Why the application of alloy steel pipe is wider than others

There are many kinds of materials used for transport in industrial production. Specifically we will have more choices and it is not limited to the use of alloy steel pipe. But even in the face of more choices, many people tend to choose alloy steel pipe. People make their own choices will have their own reasons. This means the alloy steel pipe application has its own advantages. Compared with transmission lines made of other materials, after it meets the basic application requirements, its quantity is lighter. Then in the practical application of alloy steel pipe, it will have more advantages because of this. Besides its physical characteristic advantage, it also has economic advantages. The wide application of alloy steel pipe is with kinds of reasons. So in practical usage, we can exploit the advantages to the full, in this way can we get more profits in these applications of alloy steel pipe.


What requirements should alloy steel pipe application meet

The transportation of kinds of gases or liquids in production needs to rely on alloy steel pipe. This shows that the actual role of alloy steel pipe application is important. High temperature resistant and low temperature resistant is the tolerance of temperature. In the practical application of alloy steel pipe, there will be many materials need to be transported. However their temperatures are not the same. So this can be the basic requirement to alloy steel pipe. It needs more corrosion resistance. Corrosion resistant material is the best material during transporting, because it is corrosion resistant. So it can be used in more occasions. And it is definitely very convenient for users.


The biggest advantages of alloy steel pipe

Can be 100% recycled, environmentally friendly, energy-saving, resource conservation, national strategy, national policy to encourage the expansion of the field of application of high-pressure alloy pipe. Of alloy steel pipe total consumption accounted steel in the proportion is only half of the developed countries, to expand the field of use of the alloy steel pipe to provide a wider space for the development of the industry. The future needs of the average annual growth of China’s high-pressure alloy steel pipe long products up to 10-12%.


Specification, standard and identification of alloy steel pipes

Alloy Steel pipe contains substantial quantities of elements other than carbon such as nickel, chromium, silicon, manganese, tungsten, molybdenum, vanadium and limited amounts of other commonly accepted elements such as manganese, sulfur, silicon, and phosphorous.


Industries We Serve

Our team of experienced sales specialists proudly partners with gas and chemical processors, power generation plants, oil refineries, and related industries to offer piping components and value-added services.

The biggest advantages of alloy steel pipe can be 100% recycled, environmentally friendly, energy-saving, resource conservation, national strategy, national policy to encourage the expansion of the field of application of high-pressure alloy pipe. Of alloy tube total consumption accounted steel in the proportion is only half of the developed countries, to expand the field of use of the alloy tube to provide a wider space for the development of the industry. According to the Chinese Special Steel Association alloy pipe Branch Expert Group, the future needs of the average annual growth of China’s high-pressure alloy pipe long products up to 10-12%.

Delivery

Steel pipe delivery status(condition)

Steel pipe delivery status(condition): cold / hard (BK), cold / soft (BKW), after cold stress relief annealing (BKS), annealing (GBK), normalized (NBK).

Condition on delivery of steel pipe

Term Symbol Explanation
Cold-finished/hard (cold-finished as-drawn) BK No heat treatment after the last cold-forming process. The tubes therefore have only low deformability.
Cold-finished/soft (lightly cold-worked) BKW After the last heat treatment there is a light finishing pass (cold drawing) With proper subsequent processing, the tube can be cold-formed (e.g. bent, expanded) within certain limits.
Annealed GBK After the final cold-forming process the tubes are annealed in a controlled atmosphere or under vacuum.
Normalized NBK The tubes are annealed above the upper transformation point in a controlled atmosphere or under vacuum.
Steel strips bunding for fixed pipes

The general cold strip mills, volume should go through continuous annealing (CAPL unit) to eliminate cold hardening and rolling stress, or batch annealing reach the mechanical properties of the corresponding standard specifies. Cold rolled steel surface quality, appearance, dimensional accuracy better than hot-rolled plate, and right-rolled thin product thickness is about 0.18mm, so the majority of users favor.

Cold rolled steel coil substrate products deep processing of high value-added products. Such as electro-galvanized, hot dip galvanized, electro-galvanized fingerprint resistant, painted steel roll damping composite steel, PVC laminating steel plates, etc., so that the excellent quality of these products has a beautiful, high resistance to corrosion, has been widely used.

Cold rolled steel coil finishing after annealing, cut the head, tail, trimming, flattening, smooth, heavy volume, or longitudinal clipboard. Cold-rolled products are widely used in automobile manufacturing, household electrical appliances, instruments, switches, buildings, office furniture and other industries. Steel plate strapping package weight of 3 to 5 tons. Flat sub-volume typically 3 to 10 tons / volume. Coil diameter 6m.

Packing

Bare packing/bundle packing/crate packing/wooden protection at the both sides of tubes and suitably protected for sea-worthly delivery or as requested.

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Placing steel pipes into containers

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There are probably hundreds of different methods for packing a pipe, and most of them have merit, but there are two principles that are vital for any method to work prevent rusting and Sea transportation security.

Our packing can meet any needs of the customers.

Alloying Elements

Commonly used alloying elements and their effects are listed in the table given below.

Alloying Elements Effect on the Properties
Chromium Increases Resistance to corrosion and oxidation. Increases hardenability and wear resistance. Increases high temperature strength.
Nickel Increases hardenability. Improves toughness. Increases impact strength at low temperatures.
Molybdenum Increases hardenability, high temperature hardness, and wear resistance. Enhances the effects of other alloying elements. Eliminate temper brittleness in steels. Increases high temperature strength.
Manganese Increases hardenability. Combines with sulfur to reduce its adverse effects.
Vanadium Increases hardenability, high temperature hardness, and wear resistance. Improves fatigue resistance.
Titanium Strongest carbide former. Added to stainless steel to prevent precipitation of chromium carbide.
Silicon Removes oxygen in steel making. Improves toughness. Increases hardness ability
Boron Increases hardenability. Produces fine grain size.
Aluminum Forms nitride in nitriding steels. Produces fine grain size in casting. Removes oxygen in steel melting.
Cobalt Increases heat and wear resistance.
Tungsten Increases hardness at elevated temperatures. Refines grain size.

【H】 Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.

The White Glove Service You Deserve

When you partner with Sunny Steel, you can stop worrying about meeting deadlines thanks to our responsive and timely service. You'll also say goodbye to unnecessary shopping around. Instead, you'll get white glove service from an expert who understands your needs and can get you the materials you need quickly.

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Materials delivered on-time and at a fair price

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No delays in production or manufacturing process

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Meet engineering specifications to ensure top quality

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