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JIS G3455 Carbon Steel Pipes

JIS G3455 Carbon Steel Pipes

Boilers And Pressure Vessels

Jis g3455 carbon steel pipes, designed for high-pressure service up to 350°c, offer excellent strength and durability.

JIS G3455 Carbon Steel Pipes

Boilers And Pressure Vessels

Jis g3455 carbon steel pipes, designed for high-pressure service up to 350°c, offer excellent strength and durability. available in grades sts 370, sts 410, and sts 480, ideal for boilers, pressure vessels, and industrial piping.

JIS G3455 Carbon Steel Pipes are engineered for high-pressure service at temperatures up to 350°C, making them ideal for boiler pipeline protection and industrial piping. Conforming to the Japanese Industrial Standard (JIS), these seamless pipes are designed to withstand demanding conditions in applications such as boilers, pressure vessels, and high-pressure equipment in industries like power generation, oil and gas, and chemical processing. Available in grades STS 370, STS 410, and STS 480, these pipes offer excellent strength, ductility, and corrosion resistance.

Manufactured using killed steel through seamless processes (hot-finished or cold-finished), JIS G3455 Carbon Steel Pipes are available in outer diameters from 10.5 mm to 660.4 mm and wall thicknesses from 2 mm to 60 mm. Lengths can be fixed (6m, 9m, 12m, 24m) or customized (5-12m) to meet project requirements. The seamless construction ensures uniform wall thickness and structural integrity, critical for high-pressure applications. Heat treatments such as normalizing or tempering enhance mechanical properties, ensuring reliable performance under pressure and thermal stress.

The chemical composition of these pipes, with controlled carbon, silicon, manganese, phosphorus, and sulfur content, provides good weldability and moderate corrosion resistance, suitable for handling steam, water, oil, and gas in harsh environments. For instance, STS 480, with higher carbon content (up to 0.33%), offers superior tensile strength (481 MPa minimum) compared to STS 370 (370 MPa minimum). Rigorous testing, including tensile, flattening, bending, hydrostatic, and nondestructive examinations, ensures compliance with JIS G3455 standards. Surface treatments like galvanizing or varnishing enhance durability, while plain or beveled ends facilitate easy installation.

JIS G3455 Carbon Steel Pipes are widely used in high-pressure steam boilers, pipelines, and industrial systems requiring robust performance under temperatures up to 350°C. Their seamless design and high-pressure resistance make them suitable for pressure vessel pipes and compressed air systems in manufacturing. Compared to JIS G3454 (for lower pressure) or JIS G3456 (for higher temperatures), JIS G3455 offers a balanced solution for high-pressure, moderate-temperature applications, with excellent dimensional accuracy and cost-effectiveness.

These pipes address challenges like pipeline wear, pressure surges, and thermal cycling in industrial systems. Their robust construction and quality assurance make them a reliable choice for engineers seeking durable industrial piping solutions for high-pressure environments, ensuring safety, longevity, and minimal maintenance.

Key Benefits

High-Pressure Resistance

Designed to withstand high-pressure conditions in boilers and industrial systems.

Thermal Stability

Maintains integrity at temperatures up to 350°C, ideal for steam applications.

Seamless Durability

Seamless construction ensures uniform strength and leak-proof performance.

Weldability

Good weldability supports easy fabrication and system integration.

Cost-Effective

Durable design reduces maintenance and replacement costs.

Quality Assurance

Certified with rigorous testing to meet JIS G3455 standards.

Normative References

The following standards contain provisions which, through reference in this text, constitute provisions of this Standard. The most recent editions of the standards (including amendments) indicated below shall be applied.

  • JIS G 0320: Standard test method for heat analysis of steel products
  • JIS G 0321: Product analysis and its tolerance for wrought steel
  • JIS G 0404: Steel and steel products - General technical delivery requirements
  • JIS G 0415: Steel and steel products - Inspection documents
    NOTE: Corresponding International Standard: ISO 10474 Steel and steel products - Inspection documents (IDT)
  • JIS G 0567: Method of elevated temperature tensile test for steels and heat-resisting alloys
  • JIS G 0582: Automated ultrasonic examination of steel pipes and tubes

Technical Specifications

Chemical Composition of JIS G3455 Carbon Steel Pipes
Grade C (% max) Si (%) Mn (%) P (% max) S (% max)
STS 370 0.25 0.10-0.35 0.30-1.00 0.035 0.035
STS 410 0.30 0.10-0.35 0.30-1.40 0.035 0.035
STS 480 0.33 0.10-0.35 0.30-1.50 0.035 0.035
Mechanical Properties of JIS G3455 Carbon Steel Pipes
Grade Tensile Strength
(MPa min)
Yield Strength
(MPa min)
Elongation
(% min)
STS 370 370 215 30
STS 410 410 245 25
STS 480 481 275 25
Comparison of JIS G3455 with ASTM A53 and DIN 1629
Feature JIS G3455 ASTM A53 DIN 1629
Material Type Carbon Steel Carbon Steel Carbon Steel
Temperature Range Up to 350°C Up to 350°C Up to 300°C
Tensile Strength (MPa) ≥370 (STS 370), ≥410 (STS 410), ≥481 (STS 480) ≥415 (Grade B) ≥355 (St37.0)
Yield Strength (MPa) ≥215 (STS 370), ≥245 (STS 410), ≥275 (STS 480) ≥240 (Grade B) ≥235 (St37.0)
Corrosion Resistance Moderate (with coatings) Moderate (with coatings) Moderate
Dimensional Tolerances OD: ±0.5–1%, WT: ±10–12.5% OD: ±1%, WT: ±12.5% OD: ±1%, WT: ±12.5%
Fabrication Options Welding, bending, flanging Welding, bending, flanging Welding, bending
Applications Boilers, pressure vessels, power plants Water, gas, oil piping Mechanical engineering, vessels
Key Advantage High-pressure resistance Versatile applications Cost-effective for structural use
Low-Temperature Suitability Not suitable Not suitable Not suitable
Tolerances for of JIS G3455 Carbon Steel Pipes by Manufacturing Process
Division Tolerances on Outside Diameter Tolerances on Wall Thickness Tolerances on Wall Thickness Deviation
Hot-finished seamless steel pipe Under 50mm: ≤0.5mm Under 4mm:
+0.6mm
-0.5mm

4mm or over:
+15%
-12.5%
Within 20% of wall thickness
50mm or over to under 200mm: ≤1.6mm
200mm or over: ≤0.8%
For pipes 350mm or over, tolerances may be determined by circumference measurement: ≤0.5%
Cold-finished seamless steel pipe Under 40mm: ≤0.3mm Under 2mm: ≤0.2mm -
40mm or over: ≤0.8% 2mm or over: ≤10%
For pipes 350mm or over, tolerances may be determined by circumference measurement: ≤0.5%

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Standards and Specifications
  • • JIS G3455 carbon steel pipes specifications
  • • JIS G3455 STS 370 seamless boiler pipes
  • • JIS G3455 STS 410 high-pressure standards
  • • JIS G3455 boiler pipes technical requirements
  • • JIS G3455 seamless pipes certification
Applications
  • • JIS G3455 seamless pipes for steam boilers
  • • JIS G3455 carbon steel pipes for pressure vessels
  • • JIS G3455 STS 410 power plant piping
  • • JIS G3455 high-pressure boiler tubes
  • • JIS G3455 pipes for oil and gas industries
Material and Grades
  • • JIS G3455 STS 370 carbon steel pipe grades
  • • JIS G3455 STS 410 boiler pipe material
  • • JIS G3455 STS 480 seamless pipe properties
  • • JIS G3455 carbon steel pipes composition
Manufacturing and Testing
  • • JIS G3455 seamless boiler pipes manufacturing
  • • JIS G3455 carbon steel pipes quality testing
  • • JIS G3455 pipes heat treatment process
  • • JIS G3455 high-pressure seamless pipes
Procurement and Suppliers
  • • JIS G3455 carbon steel boiler pipes supplier
  • • JIS G3455 STS 410 seamless pipes distributors
  • • JIS G3455 high-pressure pipes price
  • • JIS G3455 boiler pipes global suppliers
Dimensions and Customization
  • • JIS G3455 carbon steel pipes dimensions guide
  • • JIS G3455 seamless boiler pipes tolerances
  • • JIS G3455 STS 480 pipes custom sizes
  • • JIS G3455 high-pressure pipes length options

Note: JIS G3455 covers seamless carbon steel pipes for high-pressure service up to 350°C. For detailed specifications, refer to the JIS G3455 standard or contact a certified supplier.

FAQ

JIS G3455 specifies seamless carbon steel pipes for high-pressure service at temperatures up to 350°C, used in boilers, pressure vessels, and industrial piping.

JIS G3455 includes grades STS 370, STS 410, and STS 480, each designed for specific high-pressure and temperature requirements.

- STS 370: C ≤0.25%, Si 0.10–0.35%, Mn 0.30–1.00%, P ≤0.035%, S ≤0.035%
- STS 410: C ≤0.30%, Si 0.10–0.35%, Mn 0.30–1.40%, P ≤0.035%, S ≤0.035%
- STS 480: C ≤0.33%, Si 0.10–0.35%, Mn 0.30–1.50%, P ≤0.035%, S ≤0.035%

- STS 370: Tensile 370 MPa min, Yield 215 MPa min, Elongation 30% min
- STS 410: Tensile 410 MPa min, Yield 245 MPa min, Elongation 25% min
- STS 480: Tensile 481 MPa min, Yield 275 MPa min, Elongation 25% min

OD: 10.5–660.4 mm, WT: 2–60 mm, Length: 5–12 m (customizable). Tolerances: OD ±0.5–1%, WT ±10–12.5%.

Seamless process using killed steel, with hot-finished or cold-finished methods, followed by heat treatments like normalizing or tempering.

Chemical analysis, tensile, flattening, bending, hydrostatic, and nondestructive tests ensure compliance with JIS G3455 standards.

Used in steam boilers, pressure vessels, power plants, oil and gas piping, chemical processing, and compressed air systems.

Marked with grade, manufacturing process, dimensions, and manufacturer’s name. Packaged in bundles, crates, or wooden boxes with steel straps.

Equivalents include ASTM A53 Grade B, API 5L Grade B, and DIN 1629 St37.0 for similar high-pressure applications.

Industrial Applications

JIS G3455 Carbon Steel Pipes are designed for high-pressure service up to 350°C, making them essential for boilers, pressure vessels, and industrial piping systems.

Steam Boilers

Handles high-pressure steam in power generation systems.

Pressure Vessels

Reliable for high-pressure containment in industrial processes.

Power Plants

Used in high-pressure piping for efficient power generation.

Oil and Gas Piping

Durable for transporting oil and gas under high pressure.

Chemical Processing

Resists pressure and wear in chemical plant piping.

Compressed Air Systems

Ensures safe delivery in manufacturing air systems.

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