JIS G3101 SS400 Steel: Specifications, Properties, and Applications

JIS seamless pipes are steel pipe that have been created by JIS and meets certain performance requirements.

Explore the comprehensive guide on JIS G3101 SS400 steel, covering its specifications, chemical composition, mechanical properties, equivalent grades, and common applications in construction and industry.

JIS G3101 SS400

JIS G3101 SS400 is a widely used Japanese standard for structural carbon steel, known for its excellent weldability and machinability, making it suitable for a variety of structural applications.


Chemical Composition

Element Maximum Percentage (%)
Carbon (C) 0.17% for thickness ≤ 16mm; 0.20% for thickness > 16mm
Manganese (Mn) 1.60%
Phosphorus (P) 0.050%
Sulfur (S) 0.050%

Mechanical Properties

Steel Structural 400 grade or SS400 is defined as per Japanese material standard for hot rolled steel plates, sheets, and strips for general structural usage. ( JIS G 3101). Primarily employed in the motors parts industry because of its low carbon content & lowest limit of tensile strength at 400 MPa.

Equivalent Grades

TAIWAN - CNS CHINA - GB JAPAN - JIS USA - ASTM GERMANY - DIN
SS400 Q235A, Q235B, Q235C, Q235D SS400 A570 Gr.30, A570 Gr.45, A 36/A283M Gr.D St37-2, Ust37-2, RSt37-2
  • ASTM A36: Widely used in the United States, ASTM A36 shares similar mechanical properties with SS400 and is often considered its equivalent.
  • EN S275JR: In European standards, S275JR is comparable to SS400 in terms of mechanical properties and applications.
  • DIN St37-2: In German standards, St37-2 is equivalent to SS400.
  • GB Q235B: In Chinese standards, Q235B is considered similar to SS400.

Applications

SS400 is extensively used in structural applications such as building frames, bridges, and other construction components due to its strength and weldability. Its versatility also makes it suitable for manufacturing parts that require bending, forming, or welding.


Weldability and Machinability

This steel grade exhibits good weldability and machinability, allowing for ease in fabrication and assembly in various structural projects.


Corrosion Resistance

While SS400 has modest corrosion resistance, it is often coated or painted to enhance its durability in corrosive environments.

When selecting SS400 or its equivalents for a project, it's essential to consider the specific requirements and standards applicable to ensure optimal performance and compliance.

Chemical Composition Of SS 400 Series Martensitic & Ferritic Steel

The 400 series of stainless steels encompasses both ferritic and martensitic alloys, each with distinct chemical compositions tailored to specific applications.

Below is an overview of the typical chemical compositions for common grades within this series:

Chemical Composition of Martensitic Steel Grade

Martensitic stainless steels are characterized by their specific chemical compositions, which impart unique mechanical properties and corrosion resistance.

Grade UNS Indian / IS European / EN %C (Max) %Mn (Max) %P (Max) %S (Max) %Si (Max) %Cr %Ni %Mo % Others
SS410 S41000 X12Cr12 1.4006 0.08 - 0.15 1.00 0.040 0.030 1 11.50 - 13.50 0.75 max
SS415 S41500 X02Cr13Ni4Mn1Mo1 1.4313 0.05 0.50 - 1.00 0.030 0.030 0.6 11.50 - 14.00 3.50 - 5.50 0.50 - 1.00
SS420 S42000 X20Cr13 1.4021 0.15 min 1.00 0.040 0.030 1 12.00 - 14.00 0.75 max 0.50 max
SS420J1 X20Cr13 1.4021 0.16 - 0.25 1.00 0.040 0.030 1 12.00 - 14.00 0.6
SS420J2 X30Cr13 1.4028 0.26 - 0.40 1.00 0.040 0.030 1 12.00 - 14.00 0.6
SS420MoV 1.4116 0.45 - 0.55 1.00 0.040 0.015 1 14.00 - 15.00 0.50 - 0.80 V = 0.10 - 0.20
SS431 S43100 X15Cr16Ni2 1.4057 0.2 1.00 0.040 0.030 1 15.00 - 17.00 1.25 - 2.50
BS 0.6 - 0.7 1.00 0.028 0.020 0.75 12.50 - 13.50
SS405 S40500 X04Cr12Al 1.4002 0.08 1.00 0.040 0.030 1 11.50 - 14.50 0.6 AI = 0.10 - 0.30

These compositions are standardized to ensure specific mechanical properties and corrosion resistance suitable for various industrial applications. For detailed specifications and additional grades, consulting standards from organizations such as ASTM International or specific material datasheets is recommended.


Chemical Composition of Ferritic Steel Grade

Ferritic stainless steels are characterized by their body-centered cubic (BCC) crystal structure and typically contain chromium as the primary alloying element, with little to no nickel content. This composition grants them magnetic properties, good ductility, and resistance to stress corrosion cracking. Below is an overview of the chemical compositions for common ferritic stainless steel grades:

Grade UNS Indian (IS) European (EN) %C (Max) %Mn (Max) %P (Max) %S (Max) %Si (Max) %Cr %Ni %Mo N (PPM) (Max) % Others
SS409L 0.03 1 0.04 0.02 1 10.50 - 11.70 0.50 max 300 Ti = 6X (C + N) Min, 0.75 Max
SS409Ni S40975 X02Cr12Ni1Ti 1.4516 0.03 1 0.04 0.03 1 10.50 - 11.70 0.50 - 1.00 300 Ti = 6X(C + N) Min, 0.75 Max
SS410S S41008 X 04Cr12 1.4 0.08 1 0.04 0.03 1 11.50 - 13.50 0.60 max
SS430 S43000 X07Cr17 1.4016 0.12 1 0.04 0.03 1 16.00 - 18.00 0.75 max
SS432 X02Cr18Mo1TiNbZr 0.025 1 0.04 0.03 1 17.00 - 20.00 0.40 - 0.80 250 Ti/Nb = 8X(C + N) Min, 0.80 Max
SS436 S43600 X02Cr17Mo1Nb 0.12 1 0.04 0.03 1 16.00 - 18.00 0.75 - 1.25 Nb = 5XC Min., 0.70 Max.
SS436L S43932 X02Cr17Mo2TiNbZr 0.025 1 0.04 0.03 1 16.00 - 19.00 0.75 - 1.25 250 % Nb or & Ti or % combination = 8X (C + N) Min, 0.80 Max
SS439 S43035 X02Cr18Ti 0.03 1 0.04 0.03 1 17.00 - 19.00 0.50 max 300 Ti = 0.20 + 4X (C + N)
SS441 S43940 X02Cr19TiNb 1.4509 0.03 1 0.04 0.015 1 17.50 - 18.50 Nb = 3X% C + 0.3 Min.
SS444 0.025 1 0.04 0.03 1 17.50 - 19.50 1 1.75 - 2.50 350 (Ti + Nb) 0.20 + 4(C + N)
SS446 S44600 X10Cr25 1.4749 0.2 1.5 0.04 0.03 1 23.00 - 27.00 0.75 2500

These compositions are standardized to ensure specific mechanical properties and corrosion resistance suitable for various industrial applications. For detailed specifications and additional grades, consulting standards from organizations such as ASTM International or specific material datasheets is recommended.


【H】 Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.

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